Although quite an old process, Rammed Earth is making
something of a come-back in the '90s as an ecologically sound building practice.
The results are beautiful, solid, and earth-friendly, although labour-intensive.
These pages are about the house I built over 2 years (1991 - 1992) on the Gold Coast in South East Queensland, Australia. I make my living as a stand-up comedian and had no previous building experience at all, so this project was a real challenge. And NO!!!, I would not do it again.
| In short, formwork is set up around 300mm (12 inches) wide and as long as is appropriate, usually 2 - 3 metres. The formwork we used was a proprietary design made from steel angle iron supporting 17mm form-ply. It included a key to ensure a solid fit between one set of forms and the set above them. The design, by Ramrock, Perth, Western Australia, (sorry, no contact details, though if you press me, I can find them) handled right-angled corners and heights well. More often than not, a wall section will include an opening of some sort for a window or door, or a corner. So, imagine a long, skinny, open-topped box, 600mm high, 300mm wide and a couple of metres long. The parallel sides of the formwork are held apart by spacers, essentially pieces of 25mm x 25mm hardwood, as long as you want the walls to be thick. |
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Now that the forms are being held apart, they also need
to be held together. This is accomplished using through-bolts. I am not
sure of the origin of these, I suspect the material is standard construction
stuff. It was threaded steel rod, extremely coarse threads, with a large "nut"
to tighten each end. The nut was such that it could be quite safely belted with
a sledge hammer to loosen it, though we used a pneumatic socket gun. These bolts
were tightened against the spacers forming a rigid frame. The end result was
that if you looked into the open formwork, running across it every metre or
so was an upper and lower pair of through-bolts and spacers.
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